Consumer Products
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MANUFACTURING SUPPORT FOR CONSUMER PRODUCTS

Nordell manufactures plastic moulded parts for the Consumer Products market.

 

The consumer products category is wide and diverse and includes merchandise and other items of common or daily use, ordinarily bought by individuals or households for private consumption.

 

Nordell specialises in providing specific services for the consumer products market, from mould tooling design and manufacture, parts moulding and added values services, such as assembly, component sourcing, specialist coatings, Printing, Ultrasonic welding and seals and gaskets.

 

Nordell can provide the end-to-end solution you need to meet your consumer product requirements.

 

Nordell manufactures components and assembles products from handheld devices through to top-end audio fidelity to desktop power distribution.

Extensive Range of Products

Nordell manufactures an extensive range of products in many sectors; our team of experts will be able to guide you through the DFM (Design for Manufacture) process and offer extensive advice and project manage your successful product(s) launch.

 

Understanding where Nordell can offer value to our customers, both up and downstream, from our point of involvement is key.

 

Our attention to detail, design for manufacture and engineering refinement, along with broad sector knowledge, provides rapid value development that is realised on a global scale.

 

We provide design for manufacture support and advice from start-up projects through to high volumes with globally recognised brands.

The range and versatility of polymers makes injection moulding ideal for a wide variety of consumer product applications in terms of functionality, durability and look and feel.

 

Whether the parts or products you want to create are simple in their design or highly complex, there are many factors to consider before progressing with your project.

 

Nordell’s technical team can help you navigate these considerations and advise on any specialist accreditations and requirements, such as UV stability, WRAS (Water Regulations Approval Scheme).

 

We can also advise and support you with any specialist coatings, whether this be for colour, feel, wear resistance and perceived value or coatings for conductive functionality such as Electromagnetic Interference (EMI) or Radio Frequency Interference.

 

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Our Robust Development Process:

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Concept & Requirements

Discovery
  • Discovery meeting or project/enquiry file review, for discussion to fully understand the product application and project performance, quality, timescale and budget requirements.
  • Provisional assessment of risk or variance to expectations, with brief to customer on initial observations and recommendations for approval prior to offer.

Design for Manufacture

Investigation and Development
  • Offer & Project Commercialisation.
  • Standardise materials, colours, number of parts, Inserts and build Operations.
  • Product and Design exploration with Sector cross pollination.
  • Initial FMEA & Control Plan.
  • Project Management.
  • Report & Proposals to Client.
  • Prototype and review.

Product Tooling Design & Manufacture

Tooling and Sampling
  • Design Freeze with 2D drawings & 3D files.
  • Tool Design GA customer approval.
  • Tool Manufacture.
  • Product & Tool identification standard for asset and labelling.
  • Product ERP structure, Centre selection, Bill of Materials and route standardisation.
  • Product materials procurement.
  • Production trials scheduling.

Product & Tooling Trials

Sampling
  • Customer update.
  • Tooling and production trials.
  • T1 Sample submission.
  • Review, Tune & Development.
  • Tooling and Production Trials.
  • T2 Sample submission.
  • Sampling Review.

Product Part Approval

Verification and Validation
  • PPAP Product Part Approval Process.
  • First Article Inspection reports.
  • FMEA review.
  • Tooling Review.
  • Pilot production requirements.
  • Tooling Acceptance.

Product Approved

Industrialisation
  • Transfer to commercial teams.
  • Product can be scheduled against production requirements.
  • Delivery terms reviewed (VMI, KANBAN).
  • Review.
Interested in working together?
No matter what stage you are at in your thought process, make contact with our team today to discuss your project.
call us
Customer service

Monday - Thursday: 08:00 - 17:30 & Friday 8.00 - 12.00

Email: customerservice@nordell.co.uk

New Business Enquiries

Monday - Thursday: 08:00 - 17:30 & Friday 8.00 - 12.00

Email: enquiries@nordell.co.uk

Technical Enquiries & Design Support

Monday - Thursday: 08:00 - 17:30 & Friday 8.00 - 12.00

Email: technicalenquiry@nordell.co.uk

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