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Injection Moulding For The Medical Sector

At Nordell, innovation, precision, and compliance are at the core of our medical injection moulding services.

 

As a premier medical plastics manufacturer, we are dedicated to producing high-quality plastic medical equipment and devices that adhere to the sector’s stringent demands.

 

Leveraging our extensive knowledge in medical-grade plastics and our cutting-edge ISO Class 7 Cleanroom facilities, we are uniquely positioned to deliver the expertise, technological capabilities, and quality assurance necessary to ensure your products are safe, reliable, and effective.

 

Contact our team today to see how Nordell can assist you.

 

What Are Medical-Grade Plastics?

 

Medical-grade plastics are specialised materials designed to meet the stringent requirements of the medical sector.

 

These plastics are characterised by their biocompatibility, durability, and resistance to sterilisation processes.

 

At Nordell, we understand the critical role these materials play in medical applications.

 

Our expertise in selecting and working with a wide range of medical-grade plastics ensures that the products we manufacture meet the highest standards of safety, reliability, and performance.

 

Common medical plastics we utilise include Polycarbonate (PC), Polypropylene (PP), Polyethylene (PE), PEEK, and Polystyrene (PS), each chosen for its unique properties to suit specific medical applications.

Total Clean Air Logo

From concept to completion in 40 days. Watch Nordell's Class 7 Cleanroom come to life.

"Nordell's ISO-7 cleanroom provides the highest standard of compliance and quality"

Phillip Godden, TotalCleanAir Ltd

Our Cleanroom Manufacturing Capability

How Does Our Service Benefit The Medical Sector?

 

Precision Engineering and Compliance

 

Our state-of-the-art ISO Class 7 Cleanroom and Ultra-Low Particulate Air (ULPA) filter units, providing 60 air changes per hour, ensure the highest level of cleanliness and sterility for your medical products. From soft touch control pendants to mechanical chassis, and from cosmetic covers to vials and PCR plates, our manufacturing capabilities are designed to meet the rigorous standards set by the FDA and other regulatory bodies.

 

Expert Material Selection and Manufacturing

 

Our extensive experience in polymer selection and combinations, paired with advanced tooling and manufacturing processes, positions us as a leading medical plastics manufacturer. We work closely with our clients to select suitable medical-grade materials from our approved suppliers, ensuring that every component we produce offers the perfect blend of performance and compliance. Whether you require commodity plastics or specialist implantable plastics, Nordell's expertise is available to propose the most suitable material for manufacturing your parts.

 

Advanced Technology for High-Quality Production

 

Nordell's investment in technology, including our fleet of highly efficient, high-speed, Electric 120tn Haitian Zeres moulding machines, underscores our commitment to excellence in plastic medical equipment manufacturing. These machines are specifically designed for the high precision and technical mouldings required in the medical industry, making them ideal for manufacturing both durable medical equipment and consumables with very thin wall sections.

 

Quality Assurance and Traceability

 

Our commitment to quality is further evidenced by our Delmiaworks IQMS ERP system, which ensures full traceability of every part down to the serial number. This level of quality assurance is crucial for plastic medical device manufacturers, as it provides both our clients and their customers with the confidence that they receive products of the highest standard.

 

Partner with Nordell for Your Medical Manufacturing Needs

 

At Nordell, we are dedicated to empowering and respecting our team to achieve the highest medical equipment safety, security, and reliability standards.

 

Our extensive experience and state-of-the-art facilities make us a preferred partner for the medical sector.

 

For more information on how Nordell can support your medical manufacturing needs, contact our team today at enquiries@nordell.co.uk.

 

Optimise your medical product development and manufacturing processes with Nordell, where innovation meets precision at the heart of medical injection moulding.

Our Robust Development Process:

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Concept & Requirements

Discovery
  • Discovery meeting or project/enquiry file review, for discussion to fully understand the product application and project performance, quality, timescale and budget requirements.
  • Provisional assessment of risk or variance to expectations, with brief to customer on initial observations and recommendations for approval prior to offer.

Design for Manufacture

Investigation and Development
  • Offer & Project Commercialisation.
  • Standardise materials, colours, number of parts, Inserts and build Operations.
  • Product and Design exploration with Sector cross pollination.
  • Initial FMEA & Control Plan.
  • Project Management.
  • Report & Proposals to Client.
  • Prototype and review.

Product Tooling Design & Manufacture

Tooling and Sampling
  • Design Freeze with 2D drawings & 3D files.
  • Tool Design GA customer approval.
  • Tool Manufacture.
  • Product & Tool identification standard for asset and labelling.
  • Product ERP structure, Centre selection, Bill of Materials and route standardisation.
  • Product materials procurement.
  • Production trials scheduling.

Product & Tooling Trials

Sampling
  • Customer update.
  • Tooling and production trials.
  • T1 Sample submission.
  • Review, Tune & Development.
  • Tooling and Production Trials.
  • T2 Sample submission.
  • Sampling Review.

Product Part Approval

Verification and Validation
  • PPAP Product Part Approval Process.
  • First Article Inspection reports.
  • FMEA review.
  • Tooling Review.
  • Pilot production requirements.
  • Tooling Acceptance.

Product Approved

Industrialisation
  • Transfer to commercial teams.
  • Product can be scheduled against production requirements.
  • Delivery terms reviewed (VMI, KANBAN).
  • Review.
Interested in working together?
No matter what stage you are at in your thought process, make contact with our team today to discuss your project.
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Customer service

Monday - Thursday: 08:00 - 17:30 & Friday 8.00 - 12.00

Email: customerservice@nordell.co.uk

New Business Enquiries

Monday - Thursday: 08:00 - 17:30 & Friday 8.00 - 12.00

Email: enquiries@nordell.co.uk

Technical Enquiries & Design Support

Monday - Thursday: 08:00 - 17:30 & Friday 8.00 - 12.00

Email: technicalenquiry@nordell.co.uk

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