Special Projects
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Nordell has a dedicated engineering team ready to take on any special projects

Innovation and a "can do" attitude are all part of the Nordell culture.


It's our Nordell E.D.G.E.


Our special project team has expert manufacturing knowledge in multiple sectors and will provide you with great value and timely solutions.


We have a long history of delivering solutions for some of the most creative and demanding projects and product concepts.


Nordell provides a range of services from bespoke equipment manufacture for manufacturing solutions to heat sealing fabric onto injection moulded thermoplastics through hermetic in-moulding to magnetic and conductive components for E.M.I. and RFI performance.


No challenge phases us; our special project team will get excited by the opportunity to work with you to deliver a workable solution.


If you have a project that you wish to discuss, send us an email to enquiries@nordell.co.uk, and we will be in touch to discuss it in more detail.

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""Nordell's knowledge of the marine industry helps us to continue to innovate and bring products to the market""

John Smith, Cox Powertrain Ltd

Special Projects

As a distinguished leader in injection moulding, assembly, and engineering solutions, Nordell has mastered the art of turning complex challenges into reality, pushing the boundaries of innovation and manufacturing excellence.


Our team of engineers relish the challenge of groundbreaking special projects!


With a wealth of experience and cutting-edge technology, Nordell's injection moulding capabilities are second to none.


From intricate designs to high-volume production, our team can handle projects of all scales with the same ethos.


Our skilled engineers ensure that every moulded component meets the highest standards of quality and accuracy.


Above and Beyond


Nordell takes pride in going above and beyond simple injection moulding.


We offer value-added assembly services, seamlessly integrating multiple components to build sophisticated product assemblies.


This end-to-end approach streamlines the production process for our customers and ensures a hassle-free experience.


At the heart of Nordell's success lies our passion for engineering ingenuity.


Our talented team of engineers thrives on solving complex challenges and bringing groundbreaking ideas to life.


They work hand in hand with customers, leveraging their technical expertise to deliver innovative solutions that drive progress and competitiveness.


Global Reach, Local Mindset


With a global presence, Nordell serves customers from various industries and geographic locations.


Our international reach allows us to navigate complex supply chains and provide efficient solutions to clients worldwide.


Despite our global reach, we pride ourselves on offering personalised, local support to every client.


Contact Our Team


Nordell's team excels in turning conceptual designs into tangible realities.


Our end-to-end approach includes prototype development, comprehensive testing, and full-scale production. This streamlined process ensures that every project is met with the highest attention to detail and quality.


Nordell works closely with customers, building lasting partnerships based on trust, transparency, and mutual understanding.


From the initial consultation to project completion, Nordell's collaborative approach ensures that client visions are brought to life with exceptional results.


So, whether you have a challenging engineering project, complex assembly requirements, or seek world-class injection moulding solutions, you can rely on Nordell.


Contact us today to see how we can help.

Our Robust Development Process:


Concept & Requirements

  • Discovery meeting or project/enquiry file review, for discussion to fully understand the product application and project performance, quality, timescale and budget requirements.
  • Provisional assessment of risk or variance to expectations, with brief to customer on initial observations and recommendations for approval prior to offer.

Design for Manufacture

Investigation and Development
  • Offer & Project Commercialisation.
  • Standardise materials, colours, number of parts, Inserts and build Operations.
  • Product and Design exploration with Sector cross pollination.
  • Initial FMEA & Control Plan.
  • Project Management.
  • Report & Proposals to Client.
  • Prototype and review.

Product Tooling Design & Manufacture

Tooling and Sampling
  • Design Freeze with 2D drawings & 3D files.
  • Tool Design GA customer approval.
  • Tool Manufacture.
  • Product & Tool identification standard for asset and labelling.
  • Product ERP structure, Centre selection, Bill of Materials and route standardisation.
  • Product materials procurement.
  • Production trials scheduling.

Product & Tooling Trials

  • Customer update.
  • Tooling and production trials.
  • T1 Sample submission.
  • Review, Tune & Development.
  • Tooling and Production Trials.
  • T2 Sample submission.
  • Sampling Review.

Product Part Approval

Verification and Validation
  • PPAP Product Part Approval Process.
  • First Article Inspection reports.
  • FMEA review.
  • Tooling Review.
  • Pilot production requirements.
  • Tooling Acceptance.

Product Approved

  • Transfer to commercial teams.
  • Product can be scheduled against production requirements.
  • Delivery terms reviewed (VMI, KANBAN).
  • Review.
Interested in working together?
No matter what stage you are at in your thought process, make contact with our team today to discuss your project.
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Customer service

Monday - Thursday: 08:00 - 17:30 & Friday 8.00 - 12.00

Email: customerservice@nordell.co.uk

New Business Enquiries

Monday - Thursday: 08:00 - 17:30 & Friday 8.00 - 12.00

Email: enquiries@nordell.co.uk

Technical Enquiries & Design Support

Monday - Thursday: 08:00 - 17:30 & Friday 8.00 - 12.00

Email: technicalenquiry@nordell.co.uk

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