Innovative Modular Tooling and Overmoulding Solutions

Posted: April 11, 2025

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𝗜𝗻𝗻𝗼𝘃𝗮𝘁𝗶𝘃𝗲 𝗠𝗼𝗱𝘂𝗹𝗮𝗿 𝗧𝗼𝗼𝗹𝗶𝗻𝗴 𝗮𝗻𝗱 𝗢𝘃𝗲𝗿𝗺𝗼𝘂𝗹𝗱𝗶𝗻𝗴 𝗦𝗼𝗹𝘂𝘁𝗶𝗼𝗻𝘀

At Nordell, we constantly innovate to deliver smarter, faster, and more cost-effective solutions for our clients.

Our modular tooling bolster system is a game-changer for projects.

Using our 150mm Square inserts, we can realise single or multiple plastic parts with a max moulding projected area of no larger than 100mm x 100mm.

By utilising bolsters with pre-built functionality, we’ve significantly reduced tooling costs and manufacturing lead times for clients with suitable parts, saving our customers time and money.

We’ve recently expanded this innovation to suit our vertical clamp and horizontal injection moulding machines.

These machines are ideal for insert overmoulding, plastic premould overmoulding and cable connector strain relief mouldings – the machine geometry works with gravity to simplify insert and item location as well as cable and cable connector positioning.

Key Benefits of Modular Tooling & Machines

The benefits of our modular tooling and machines include:

  • Reduced Tooling Costs: Reusing bolsters eliminates the need for dedicated mould base components, typically needed for conventional tooling..
  • Shorter Lead Times: Faster turnaround of insert sets over full Mould Tooling.
  • Precision Overmoulding: With horizontal and Vertical clamp geometry we can ensure accurate inserts, cable placement, or premoulds – enhancing and simplifying product quality.

Here’s a closer look at our modular tooling solution: two insert set tool halves designed for efficiency and precision.

These insert sets fit seamlessly into our bolster systems, offering a versatile solution for production demands across vertical or horizontal clamp applications.

The result? Reduced tooling costs, faster lead times, and tailored manufacturing flexibility to suit any application. Perfect for insert overmoulding and cable connector strain relief moulding!

Two halves of a precision-engineered injection mould tool displayed on a metal workbench. The mould features intricate cavities, ejector pins, and cooling channels for high-accuracy plastic part production.

Whether it’s reducing costs or creating perfect overmoulding solutions, our modular tooling and advanced moulding systems are built to help your business grow efficiently.

Let’s explore how we can innovate for you.

Let’s get your project moving.

Whether it’s a new project, a tool transfer, or something still taking shape, tell us what you need and we’ll connect you with the right person.

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