White Room Injection Moulding Services
Nordell’s White Room injection moulding services provide enhanced environmental control for parts where clarity, cosmetic quality, or technical reliability are essential.
It sits between our cleaner, controlled moulding environment as standard and our ISO Class 7 Cleanroom, offering elevated performance without the overhead of fully regulated production.
This makes it suitable for cosmetic, optical, and technically sensitive components that need cleaner production conditions but do not require ISO Class 7 cleanroom manufacture.
From our 40,000 sq ft facility in Worthing, West Sussex, we support manufacturers across Sussex, Hampshire, Surrey, London, the wider UK, and further afield.
Our White Room facility delivers the environmental consistency required for high-quality, repeatable moulding, while remaining cost-effective for mid-volume production runs.
Contact our team today to learn more about our White Room injection moulding services.
Benefits of White Room Moulding
- Enhanced Environmental ControlReduced airborne contaminants support clearer, cleaner, and more consistent moulded components.
- Superior Cosmetic QualityStable processing conditions deliver smoother surfaces, fewer inclusions, and reduced visual defects.
- Improved Technical ReliabilityCleaner processing pathways help improve optical, electrical, and mechanical performance, while reducing the risk of defects and NCRs.
What Our White Room Moulding Services Enable
Material selection defines performance, durability, and environmental impact.
Our engineers offer data-led advice to help you choose polymers that meet mechanical, aesthetic, and sustainability goals.
Improved environmental control provides higher surface clarity, reduced inclusions and contamination, reduced scrap and NCRs, more predictable part behaviour in tooling, and better downstream assembly performance.
A Practical Alternative to Cleanroom Production
For components requiring ISO Class 7 conditions, Nordell offers full Cleanroom Moulding.
For most visually critical or technical parts, our White Room delivers superior consistency at a lower cost.
Ideal applications include:
- Clear lenses, windows, and light guides
- Optical and illumination components
- Premium cosmetic housings
- Sensor bodies and encapsulated electronics
- Overmoulded and insert-moulded assemblies
White Room Moulding Capabilities and Technical Expertise
Our White Room supports controlled, repeatable production for cosmetic, optical, and technical components, backed by Nordell’s wider moulding, tooling, and assembly capabilities.
Key feaures:
- Reduced airborne particles and controlled material flow
- Stable temperature and process conditions
- Dedicated moulding bays for high-clarity and cosmetic work
- Automation for consistent dosing and part removal
- In-line inspection for surface integrity and dimensional accuracy
- Proven stability for mid-volume production runs
- Integration with Nordell’s assembly and finishing services for clean handling after moulding
For broader production capacity and a wider range of materials, explore our main plastic injection moulding service.
Materials and Specialist Applications
White Room moulding supports a wide range of polymers used for cosmetic, optical, and technical applications, including:
Acrylic (PMMA)
Polycarbonate (PC)
ABS
PA (Nylon)
PEEK and other high-performance polymers
TPEs for overmoulding
Recycled and bio-based materials
Our engineers help you select materials that deliver the clarity, finish, and structural performance your application requires.
Industries we support with White Room Moulding
White Room moulding is suited to manufacturers who rely on clean, repeatable cosmetic or technical performance, including:
- Medical & Healthcare
Consumables and precision assemblies - Lighting & Optical
High-strength, high-tolerance components - Scientific and laboratory equipment
Moulded parts for filtration and sustainability systems - Marine & Oil & Gas
Corrosion-resistant plastics for offshore conditions - Consumer Products
Reliable, repeatable manufacturing for OEM and retail goods
Why Choose Nordell?
Component Review & Material Planning
Defining design, material, and cosmetic requirements
- We assess cosmetic, optical, and technical requirements to determine suitability for controlled-environment moulding.
Tooling & Setup
Preparing tooling under controlled handling protocols
Controlled-Environment Injection
Moulding under reduced airborne particle conditions
Cooling & Stabilisation
Thermal consistency for repeatable part performance
Ejection & Inspection
Checking surface integrity and dimensional accuracy
Clean Post-Mould Handling
Protecting cosmetic and optical surfaces during transfer
‘This is the first new moulder we have added for a number of years and so far we have been impressed by the whole experience - excellent facilities, very proactive in design finalisation and tool options, clear communication and tooling build and part prototyping on schedule – so far it has been a breath of fresh air! We look forward to doing more projects with them in the future.
Knowledgeable, friendly, approachable: an asset in both design and delivery of your project / product. Nordell's attention to detail and ability to deliver the product on time and to standard is amazing.
Great UK company who works to make sure they deliver customer requirements, whether that is delivery on time or working on development of new products and technology with tight timescales.
We have enjoyed working with Nordell’s versatile and responsive development team, led by Paul Rowe. Ours is a complex product and they have been able to offer creative and innovative solutions for its manufacture.