Plastic Injection Moulding Services
Nordell provides precision plastic injection moulding services for engineers, designers, and manufacturers who need reliable UK production, technical expertise, and repeatable quality at scale.
From our 40,000 sq ft facility in Worthing, West Sussex, we support manufacturers across Sussex, Hampshire, Surrey, London, the wider UK, and international markets.
Whether you’re developing a new product, refining tooling, or scaling production, our team works closely with yours to deliver consistent, high-performance moulded components.
Our moulding operations run within a cleaner, more controlled production environment than conventional mould shops, helping improve cosmetic quality, reduce contamination, and support reliable technical performance across every component we produce.
Contact our team today to learn more about our plastic injection moulding services.
Benefits of Plastic Injection Moulding
- Design FlexibilityComplex geometries and material options enable smarter product innovation.
- Precision at ScaleRepeatable, high-accuracy moulding from prototype to full-volume production.
- Controlled MouldingReduced contamination for better cosmetic and technical performance.
Plastic Injection Moulding Services
Two Shot Moulding
Two-Shot injection moulding, also known as twin-shot moulding, is a specialist process for producing multi-material or multi-colour plastic parts in a single cycle. It’s ideal for products that require both precision performance and strong visual impact.
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White Room Moulding
Nordell’s White Room moulding service provides enhanced environmental control for parts where clarity, cosmetic quality, or technical reliability are essential.
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ISO 7 Cleanroom Injection Moulding Services
Nordell’s ISO Class 7 Cleanroom provides a certified, tightly controlled production environment for components where cleanliness, precision, and regulatory compliance are essential.
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Insert Moulding
Nordell’s insert injection moulding capability is an integral part of our comprehensive plastic injection moulding services, offering the perfect solution for creating durable and high-performance components across various industries.
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Overmoulding
At Nordell, our plastic injection moulding team specialises in high-quality overmoulding services that enhance your products’ functionality, aesthetics, and durability.
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Cable Overmoulding
Nordell’s UK factory provides electrical cable preparation, cable assembly and cable overmoulding services. We supply our services to many market sectors, including Industrial and Aviation.
Explore this serviceInjection Moulding Capabilities and Technical Expertise
Nordell operates more than 30 injection moulding presses ranging from 25 to 380 tonnes, producing components from a few grams to over a kilogram with repeatable precision.
Automation, robotics, and in-line inspection systems support consistent quality, traceability, and reliable production performance across every batch.
Our engineers work closely with customers from concept development through to full-scale manufacture, supporting tooling optimisation, Design for Manufacture (DFM), material selection, and process validation.
For projects requiring enhanced environmental control, Nordell provides White Room moulding for cosmetic, optical, and technically sensitive components and ISO Class 7 Cleanroom moulding for regulated or contamination-critical applications
This tiered approach allows us to match production environments precisely to your technical and commercial requirements.
Our engineering team helps determine the most commercially and technically appropriate solution for your project.
Choosing the Right Production Environment
- Controlled Moulding as StandardOur standard moulding environment operates under cleaner, more disciplined conditions than conventional mould shops, helping improve consistency, surface finish, and part reliability.
- White Room MouldingDesigned for visually critical, optical, and contamination-sensitive components where enhanced environmental control supports cosmetic quality and technical performance.
- ISO Class 7 Cleanroom MouldingFor regulated or contamination-critical applications requiring certified environmental control and tightly managed production conditions.
What Our Plastic Injection Moulding Services Enable
Nordell’s plastic injection moulding services are built around practical production outcomes: consistent quality, scalable capacity, efficient manufacturing, and engineering support from design through to delivery.
Our controlled moulding environment also supports improved clarity, reduced inclusions, and better repeatability for cosmetic, optical, and technical components.
Scalable Production
Automation, flexible capacity, and round-the-clock production help customers move from new product launch to established production with confidence.
Efficient Manufacturing
With tooling, moulding, assembly, and finishing under one roof, Nordell helps reduce lead times, simplify supply chains, and maintain consistent quality across production runs.
Design and Engineering Support
Our engineers work directly with your team to refine part geometry, material selection, and tooling strategy. DFM input and simulation help improve manufacturability, performance, and cost efficiency.
Responsible Manufacturing
Energy-efficient presses, solar power, and support for recycled and bio-based materials help customers reduce environmental impact without compromising performance or reliability.
Injection Moulding Materials and Sustainable Manufacturing
Material selection has a direct impact on strength, finish, durability, cost, and environmental performance.
Nordell’s engineers provide practical guidance on polymer selection, helping customers choose materials that meet mechanical, cosmetic, regulatory, and sustainability requirements.
Every batch is managed through ISO-accredited quality systems, supporting reliability, traceability, and consistent production performance.
We process a wide range of thermoplastics, including:
Commodity plastics such as PP, PE, and PS for general purpose components
Engineering thermoplastics including ABS, PA, PC, and POM for strength, stability, and repeatability
High-performance polymers such as PEEK, Ultem (PEI), and PPS for demanding applications
Bio-based and recycled materials for projects where lower-impact production is a priority
Industries we support
Nordell partners with OEMs, innovators, and production teams across diverse sectors, helping each achieve faster development, tighter tolerances, and long-term reliability.
- Medical & Healthcare
Cleanroom-produced consumables and precision assemblies - Electronics & Electrical
Housings, connectors, and encapsulated cable systems - Industrial & Engineering
High-strength, high-tolerance components - Environmental & Green Tech
Moulded parts for filtration and sustainability systems - Marine, Oil & Gas
Corrosion-resistant plastics for offshore conditions - Consumer Products
Reliable, repeatable manufacturing for OEM and retail goods
Scalable production
Rapid setup and automation help you increase output without adding complexity. Our round-the-clock production and flexible capacity make it easy to launch new products or scale established lines as demand grows.
Lean manufacturing
With tooling, moulding and assembly all under one roof, Nordell streamlines production workflows.
This integration shortens lead times, reduces waste, and delivers predictable quality across every batch.
Design collaboration
Our engineers work directly with your team to refine part geometry, material selection, and tooling strategy. Through DFM analysis and simulation, we help you achieve smarter, more manufacturable designs that perform reliably in use.
Responsible manufacturing
Powered by 800 solar panels and energy-efficient Euromap-rated presses, Nordell minimises waste and carbon impact.
We also support bio-based and recycled materials for customers seeking lower-carbon, sustainable production.
Our injection moulding process
A controlled six-stage journey from design and material planning through to inspection and release.
Design & Material Planning
Optimising parts for manufacturability
Tooling & Setup
Precision alignment for accuracy
Injection & Cavity Fill
Controlled flow for complete moulding
Packing & Holding
Stabilising dimensions and surface finish
Cooling & Solidification
Consistent cooling for reliable results
Ejection & Inspection
Quality assured in every cycle
Find the right route for your project
Whether you are starting from scratch, moving an existing tool or need wider manufacturing support, there is a clear place to begin.
I have worked with Nordell over many years on different products and industries. Nordell’s support on initial design input to delivery components, has been invaluable in achieving project timescales and deliverables. Knowledgeable staff, who proactively highlight areas for improvement, whether design or costs savings. Supporting development of components to tight timescales.
‘This is the first new moulder we have added for a number of years and so far we have been impressed by the whole experience - excellent facilities, very proactive in design finalisation and tool options, clear communication and tooling build and part prototyping on schedule – so far it has been a breath of fresh air! We look forward to doing more projects with them in the future.
Knowledgeable, friendly, approachable: an asset in both design and delivery of your project / product. Nordell's attention to detail and ability to deliver the product on time and to standard is amazing.
Great UK company who works to make sure they deliver customer requirements, whether that is delivery on time or working on development of new products and technology with tight timescales.
